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✅ Material deformation causing misalignment, yield rate stuck below 92% long-term?
✅ Heavy reliance on “master operator” experience, time-consuming line changeovers and debugging, unable to ramp up capacity?
✅ Significant quality fluctuations between different shifts/batches, frequent customer complaints, difficulty achieving standardized production?
✅ High and persistent labor costs, skilled workers hard to recruit and retain, profits being continuously squeezed?
Deyouzhi specializes in providing next-generation solutions for consumer electronics screen printing. We don’t just provide equipment; we deliver a stable, efficient, and replicable intelligent production system.
| Dimension | Traditional Model | Deyouzhi Intelligent Solution | Improvement Effect |
| Precision | Manual visual alignment, ≈0.1mm | CCD visual alignment, ≤0.05mm | Precision improved by 100% |
| Yield Rate | High fluctuation, avg. 92% | Intelligent compensation, stable 99.7%+ | Yield rate improved by 7.7 percentage points |
| Efficiency | Reliant on labor, 2800 pcs/shift | Fully automated line, 5200 pcs/shift | Capacity improved by 86% |
| Labor | 1-2 skilled operators per machine | 1 person overseeing multiple machines, 80% saved | Significant cost reduction, simplified management |
Core Technology: 1.3-megapixel high-resolution CCD camera, paired with professional ring light and Intelligent Deformation Compensation Algorithm.
How it Works: Automatically identifies material fiducial points (Mark points), calculates and compensates in real-time for the expansion, contraction, and deformation of films like FPC, PET during processing.
Achieved Result: Achieves ultra-high alignment accuracy of ≤0.015mm, ensuring printing registration accuracy remains stable at ≤0.05mm, completely eliminating batch defects caused by material deformation.
Fully Unmanned Process: Integrates automatic loading, visual positioning, precision printing, UV curing, online inspection, and automatic unloading into one seamless flow.
Efficiency & Stability: Standard single-machine capacity of 650 pcs/h, supports 24/7 continuous operation with extremely low failure rate.
Process Consistency: All parameters (squeeqee pressure, speed, angle, off-contact distance, etc.) are digitally stored and recalled with one click, eliminating human-induced variations.
Recipe Management: Process parameters for different products are saved as “recipes”. Switching lines is done with one-click recipe change, completing product changeover in 3 minutes.
Closed-Loop Control: Visual system provides real-time feedback, motion platform makes intelligent adjustments, forming an intelligent closed loop of “Perceive – Decide – Execute – Feedback”.
Full Traceability: All production processes and parameters are recorded, can be seamlessly integrated with customer MES systems, achieving production transparency and standardization.
Flexible Configuration: Supports “single machine for trial production” or “multi-machine linked line for mass production”, easily handling needs from small-batch prototyping to large-scale ramp-up.
Wide Compatibility: Adapts to various mobile phone back cover film materials like FPC, PET, PVC, PC, PP, composite sheets.
Rapid Deployment: Standardized interfaces allow installation and commissioning to be completed within 3 working days, integrating into existing production lines.
Client: A core supplier for a renowned mobile phone brand (anonymous upon request)
Challenge: Printing logos on flagship model FPC composite material back covers. Yield rate only 92%, insufficient capacity, reliant on skilled operators.
Solution: Deyouzhi “Micron-Level Visual Alignment + Fully Automatic Screen Printing Line” intelligent cell.
| Key Metric | Before Implementation | After Implementation | Improvement |
| Print Registration Accuracy | ≈ 0.1mm | ≤ 0.05mm | Improved by 100% |
| Production Yield Rate | 92% | 99.7% | +7.7 percentage points |
| Per Shift (8H) Capacity | 2800 pcs | 5200 pcs | Improved by 86% |
| Direct Labor Cost | Benchmark | Reduced by 80% | Significantly Lowered |
| Quality Consistency | Significant Fluctuation | Near-zero piece-to-piece variation | Achieved Standardization |
Client Testimonial:
“Deyouzhi’s intelligent screen printing cell not only solved the alignment precision issue that had plagued us for years, but its fully automated mode also liberated us from manual operations. Both capacity and yield rate are now doubly guaranteed. Even for urgent large overseas orders, we are now fully confident.”
— Client Production Director
We believe the best proof is seeing and experiencing it for yourself.
We Offer You:
✅ Free Process Evaluation: Senior engineers provide 1-on-1 analysis of your production pain points and offer a customized upgrade path.
✅ Free Sample Proofing: Send us your materials, we will conduct actual proofing – let the results speak for themselves.
✅ On-site Smart Manufacturing Visit: Welcome to visit our demonstration center or client factory to inspect the equipment operation firsthand.
Contact Us for a Tailored Proposal:
Phone/WhatsApp: +86 189 2553 9776 (24/7 Technical Consultation)
Email: yli983733@gmail.com
Website: www.deyozhi.com
Address: Room 203, Building 1, No. 28 Yangwu Daxing Road, Dalingshan Town, Dongguan City, Guangdong Province, China
You can also fill in your core needs directly, and we will prioritize your request:
Deyouzhi Intelligent Equipment Co., Ltd.
Empowering Precision Manufacturing, Co-creating an Intelligent Future