CCD Vision Positioning Series Fully Automatic Screen Printer

Top Fold: Core Value Proposition

Left: Product Main Image/Video

Right: Core Value Card

(Place high-quality working image or short video of CCD equipment here) Video suggestion: 15-second short video, sequentially showing: close-up of CCD alignment → printing action → finished part unloading, highlighting “micron-level alignment” and “stable operation.”

0.05mm Printing Registration Accuracy @ 6σ (CPk ≥ 1.33) 0.05mm printing registration accuracy, based on 0.015mm vision recognition accuracy Solving Precision Printing Challenges 🎯 Precision Guarantee: 0.05mm registration accuracy (supported by 11 patents) 📈 Stable Yield Rate: ≥99.8% ⏱️ Changeover Time: ≤10 minutes 👁️ Dual Vision Configurations: Top-View (for opaque materials) / Bottom-View (for transparent/film materials) ⚙️ Stable Operation: 7×24-hour continuous operation, ensuring production capacity 🔧 Expansion Capability: Modular design, integrable into automated production lines [Request a Quote] [Schedule a Sample Test] [Download Spec Sheet]

 

Customer Pain Points & Solutions

Are You Facing These Challenges?	Our Solutions
Misalignment due to material deformation → High scrap rate, rising costs	Intelligent vision compensation system automatically detects Mark point deviations and corrects in real-time, achieving stable registration accuracy of ≤0.05mm, reducing scrap rate to <1%
Difficulty aligning transparent/semi-transparent materials → Inconsistent quality	Bottom-View configuration captures bottom features through high-strength glass tabletop, completely solving transparent material imaging challenges
Opaque materials causing reflection interference → Frequent manual adjustments	Top-View configuration positions camera above printing unit, directly capturing product surface without print head interference
Frequent changeovers for multi-variety, small-batch production → Long downtime, low OEE	Open ink well design for quick ink changes; supports storage of multiple process parameters for one-click recall
Equipment cannot integrate with automated production lines → Future upgrade barriers	Standard I/O and Ethernet interfaces for easy connection with load/unload robots, AGVs, and drying tunnels

 

Core Advantages

🎯 0.015mm Imaging Accuracy High-resolution industrial camera + dedicated optical system ensures sub-pixel level Mark point recognition (30% higher than industry average)	👁️ Dual Vision Configurations Available Two mature solutions (Top-View/Bottom-View) match different material characteristics by design	⚙️ High-Rigidity Machine Structure Integrated cast frame, optimized through finite element analysis, ensures stable vibration-free operation at high speeds (Vibration suppression improved by 30%)
🖥️ Intelligent Control Platform Industrial PLC + HD touchscreen, supports recipe storage, user permission management, production data traceability	🔧 Modular Expansion Capability Optional online dust removal, UV curing, automatic loading/unloading modules for easy production line integration

 

Key Specifications

⭐ Standard Model recommended for most applications. Custom extended models available for larger format requirements.

Model	Max. Printing Area (W×L)	Worktable Size	Output Reference (pcs/h)<sup>1</sup>	Alignment Accuracy
⭐ CCD5070 (Standard Model)	480×680 mm	600-946 mm	550-700	≤0.05mm
📐 Custom Extended Models (click to expand)

 

Model	Max. Printing Area	Worktable Size	Output Reference	Alignment Accuracy
CCD6080	600×780 mm	710-1150 mm	500-650	≤0.06mm
CCD50100	500×1000 mm	600-1320 mm	450-600	≤0.06mm
CCD50120	500×1200 mm	600-1520 mm	400-550	≤0.06mm
CCD60120	600×1200 mm	710-1520 mm	400-550	≤0.06mm
CCD60200	600×2000 mm	710-2320 mm	300-450	≤0.06mm
CCD70160	700×1600 mm	710-2320 mm	Subject to Configuration	≤0.06mm

</details>

¹ Output reference based on “non-dust removal mode” and subject to process conditions. Final parameters for custom models subject to technical agreement.

⬇ [Download Complete Technical Specifications (PDF)]

 

Core Components & Trusted Brands

To ensure long-term reliability, we select globally or domestically recognized brands for key components:

Component	Brand / Specification	Benefit
Vision Camera	Dahua / Basler industrial camera	High resolution, sub-pixel recognition
Servo Motor	Xinjie	High response, low failure rate
Linear Guide	HIWIN	High rigidity, maintenance-free
Pneumatic Components	Airtac	Global availability, easy service
Control System	Xinjie / Mitsubishi PLC + 7″ HMI	Stable, user-friendly interface

 

Typical Applications

Precision Electronics Manufacturing [Image: FPC/PCB printed detail]	Industrial Control & Home Appliances [Image: Instrument panel finished product]
FPC/PCB, Mobile Phone Back Covers, Camera Modules, Electronic Labels	Instrument Panels, Appliance Decorative Trims, Automotive Interiors, Nameplates
Bottom-View alignment precisely captures bottom features; high stability ensures batch consistency 📊 Case: A leading FPC manufacturer increased yield from 92% to 99.5% within 3 months after adopting CCD5070, achieving ROI in 6 months.	Flexible Top-View/Bottom-View matching; stable printing ensures ink adhesion and aesthetics

 

Specialty Packaging & Decoration [Image: Premium gift box with fine print]	New Energy & Medical Devices [Image: PV backsheet or medical panel component]
Premium Gift Boxes, Corrugated Board Ads, Metal Signage, Building Material Facades	PV Backsheets, Energy Storage Device Housings, Medical Panel Components
Custom large-format models; integrable dust removal and special ink process solutions	Cleanroom adaptation options; high reliability meets continuous production certification requirements 📊 Case: A medical device maker achieved ISO Class 7 cleanroom compliance with our customized solution.

 

Frequently Asked Questions

Q: Can one machine have both Top-View and Bottom-View Alignment configurations?

No The two configurations are mutually exclusive hardware setups, as their camera mounting positions and optical path designs are completely different. Please choose the most suitable one based on your mainstream material properties.

Q: Can the standard model be upgraded to a larger custom model?

This is not an “upgrade” but a new equipment purchase. Standard and custom models are designed on different mechanical platforms. If you have future requirements for larger sizes, we will re-evaluate and recommend the appropriate custom model for you.

Q: Is the equipment operation and maintenance difficult? How about spare parts and service?

We provide a graphical Chinese/English operating interface, comprehensive manuals, and on-site training. The equipment features a modular design for easy daily maintenance and inspection. We offer remote troubleshooting within 2 hours during working days, and spare parts are typically shipped within 24 hours.

Q: Can transparent and opaque materials be switched on the same machine?

Not on a single hardware configuration.Top-View is suited for opaque materials; Bottom-View is designed for transparent/film materials. If both material types account for significant production volumes, we recommend dedicated machines for each to maximize efficiency and yield. Our engineers can help you evaluate the best setup based on your product mix.

 

How to Obtain Your Customized Solution?

Efficiently advance your project in three steps:

1. Define Requirements: Clarify your product’s key material (transparent or not), maximum size, target output, and any line integration needs
2. Preliminary Selection: Based on the parameter table above, identify 1-2 candidate models meeting your size requirements
3. Technical Discussion: Contact us. Our application engineers will discuss details with you and prepare a formal document including model recommendation, detailed configuration, technical proposal, and transparent pricing

📄 Not ready to request a quote? [Download the CCD Vision Screen Printer Selection White Paper] to better understand key specifications and decision criteria.
🎥 Want to see it live? [Schedule a Live Online Demo] – our engineers will walk you through the machine via video call.

📞 Call Application Engineer Now for One-on-One Consultation: +86 189 2553 9776
📧 Send Requirements to: yli983733@gmail.com

 

Implementation Guidelines for Web Development Team

Section	Design Recommendations
Top Fold	Left image/video occupies 60% width, right card occupies 40%. Core selling point tags use light gray rounded background, four tags arranged in two rows (two per row), with even spacing. Add “≥99.8% yield rate” and “≤10min changeover” as prominent data points.
Pain Points Table	Two-column layout, bold headers, light gray dividers between rows. Add consequence statement after each pain point (italic text) to highlight impact.
Core Advantages	Five cards layout: first row three, second row two centered. Each card with unified icon. Light gray card borders, subtle lift on hover. Add data supplement where applicable (e.g., “30% higher than industry average”, “vibration suppression +30%”).
Specifications Table	Table header with brand primary color background, white text; appropriate row height, horizontal scroll support on mobile. Mark standard model with star icon; collapse custom models under expandable section to reduce initial clutter. Use tooltip for footnote to clarify output reference conditions.
Core Components Table	Display in a clean, responsive table. Use brand color for headers. Consider tooltips for component details if needed.
Typical Applications	Four applications in two rows and two columns grid layout. Each with high-quality finished product image (not equipment image), field title and value description below image, uniform image dimensions. Add brief case study data where possible.
FAQ	Use accordion/collapse effect to save space. Bold question text, answer expands on click. Include the 4th question about transparent/opaque material switching to address common technical confusion.
Call to Action	Use brand primary color buttons, bold text, sufficient click area. Add secondary content offers (White Paper download, Live Demo) for early-stage prospects. Ensure visual priority: three main buttons (same brand color), two secondary buttons (outline or text link).
Overall Spacing	Minimum 60px spacing between sections, adequate padding within sections and from edges.
Button Styles	Three main buttons (Request a Quote, Schedule a Sample Test, Download Spec Sheet) use same brand color; “Download Spec Sheet” can use light border style as secondary button. “White Paper” and “Live Demo” buttons can be text links or outlined secondary buttons, placed near the CTA section.

 

Appendix: Recommended Visual Resources

To achieve a high-quality presentation, prepare the following assets before development:

1. Video (15–20 seconds)

Close-up of CCD camera aligning Mark points

Print head stroking and ink transfer

Finished parts exiting the machine

File format: MP4, H.264, 1080p

2. Finished Product Images (4K resolution, clean background)

FPC/PCB with fine print details

Mobile phone back cover with logo

Instrument panel with precise markings

Medical device component

Premium gift box with fine print

3. Machine Environment Shots

Wide shot showing equipment in production line context

Operator interface close-up

4. Component Brand Logos (optional)

HIWIN, Xinjie, Airtac, etc., for trust section

5. Equipment Detail Close-ups

CCD camera with lens marking

Worktable glass with Mark point alignment illustration

HMI screen showing parameters (Chinese/English interface)