Stacker Series Product Introduction

Providing Efficient, Stable Sheet Stacking Solutions for Automated Production

We offer a complete stacker product matrix, covering single-station, dual-station, triple-station, quadruple-station, and magazine stacker models, comprehensively meeting automated stacking needs from low to high speeds, and from standard sheets to special-process finished products. We are dedicated to helping customers achieve full automation of the post-line stacking process through modular and intelligent design, enhancing efficiency, ensuring quality, and reducing reliance on manual labor.

Our Core Value

Flexible & Adaptable Model Matrix: Ranging from single to quadruple stations to meet different capacity and spatial layout needs, supporting quick changeovers and capacity expansion.

Efficient & Coordinated Manipulator System: Multiple manipulator groups work synchronously to automate the entire process of picking, transferring, placing, and aligning sheets, ensuring stable and reliable cycle times.

Intelligent Stack Tray Management: The lifting stack tray automatically adjusts to the stacking height, preventing product scratches and collisions, and supports height customization.

Neat Stacking Guarantee: Built-in aligning mechanism ensures sheets are stacked neatly, facilitating subsequent packaging, transfer, and storage.

User-Friendly Operation Interface: Full Chinese touchscreen with graphical operation, storable and recallable parameters, reducing operational difficulty and training costs.

High-Reliability Design: Key components are selected from reputable brands, with a robust structure suited for continuous production and high-intensity operating environments.

Product Series & Key Parameters

We offer five mainstream stacker models to adapt to different production rhythms, product characteristics, and site conditions:

 

Model	Applicable Scenario	Number of Manipulator Groups	Stack Height (Customizable)	Equipment Size (W×L)	Recommended Capacity Level
Single-Station Stacker	Low-volume, low-speed production, space-limited scenarios	1 Group	150-200 mm	Customizable	Low-Speed Type
Dual-Station Stacker	Medium-capacity automated sheet stacking	2 Groups	200 mm	1560 mm × 1115 mm	Medium-Speed Type
Triple-Station Stacker	Medium-to-high speed automated sheet stacking	3 Groups	180 mm	1000 mm × 1450 mm	Medium-High-Speed Type
Quadruple-Station Stacker	High-capacity, high-cycle continuous stacking	4 Groups	200-250 mm	Customizable (typically width-extended)	High-Speed Type
DYZ Magazine Stacker	Stacking of non-stackable products (e.g., screen-printed finishes)	5 Servo-Driven Axes	Magazine-style page-turning storage	Approx. 2200 mm × 1350 mm	Medium-High-Speed Special Type

Note: All models support customization of stack height, speed, interfacing methods, etc. Specific dimensions and parameters can be optimized based on actual production needs.

Core Functions & Technical Composition

1. Multi-Manipulator Coordinated System

Single to quadruple-station models utilize independent, synchronous manipulator modules to complete the entire process of picking, transferring, and placing.

The magazine stacker model is equipped with five servo systems for precise multi-axis coordination including gripping, lifting, displacement, and page-turning.

2. Intelligent Lifting Stack Tray System

The stack tray automatically descends with the stacking height to prevent surface damage to products.

Full-tray audible and visual alerts are provided, supporting quick manual tray changes without interrupting continuous production.

3. Neat Aligning Mechanism

Automatically flattens the stack with each cycle, ensuring neat stacking for subsequent processing and packaging.

4. Human-Machine Interface & Control System

Chinese touchscreen interface with intuitive operation, supports recipe management, status monitoring, fault diagnosis, and data logging.

The control system uses industrial-grade brands like Xinjie/Chechuang, offering stability and reliability, and supports communication interfacing (e.g., Modbus, Ethernet).

5. Core Component Brands

Pneumatic Components: AirTAC (Taiwan) (Other brands can be specified)
Linear Guides/Pillars: HIWIN (Taiwan) / Dinghan
Electrical Control Components: Omron
HMI / Controller: Xinjie / Chechuang

Typical Application Scenarios

 

 

Application Field	Applicable Product Types	Recommended Model
Printing & Packaging	Paper products, cardstock, printed films	Single/Dual/Triple/Quadruple-Station Stacker
Electronics Manufacturing	PCBs, FPCs, insulating sheets, backlight modules	Dual/Triple/Quadruple-Station Stacker
Special Process Products	Non-stackable items like screen-printed finishes, sprayed parts, laminated products	DYZ Magazine Stacker
Automated Line Integration	Interfacing with printers, die-cutters, inspection machines, packagers	Full series supports custom interfacing and signal linkage
Low-Volume, High-Mix Production	Sample production, small orders with frequent changeovers	Single-Station Stacker (Flexible & Economical)

Frequently Asked Questions (FAQ)

Q: How to choose between Single, Dual, Triple, or Quadruple-Station Stackers?
A: The choice depends mainly on your production cycle time, equipment layout, and future capacity plans:

Single-Station: Suitable for low-speed, low-volume, or pilot lines.
Dual/Triple-Station: Suitable for medium-to-high speed standard production.
Quadruple-Station: Suitable for high-speed, continuous operation in scaled production lines.

Q: Does a Quadruple-Station Stacker occupy more space?
A: The width of the quadruple-station model is typically increased. However, by optimizing the layout and manipulator coordination paths, we strive to control the overall footprint and can provide layout suggestions.

Q: Does the Magazine Stacker support automated magazine changing?
A: The current standard model requires manual magazine changes. However, it can be customized to interface with AGVs or roller conveyors for semi-automatic/full-automatic magazine handling.

Q: Can the equipment interface with MES systems?
A: Yes. We provide standard communication protocols (e.g., TCP/IP, RS485) and data interfaces to enable production data upload, equipment status monitoring, and remote maintenance.

Q: Can the stacking height and aligning force be adjusted?
A: Yes. All models support parameterized settings for stack height, aligning frequency, and force to accommodate products of different materials and thicknesses.

How to Choose & Next Steps

Choosing the right stacker is a crucial step in improving line efficiency and automation. You can make a preliminary judgment through the following process and contact us anytime for a tailored proposal.

Step 1: Define Core Requirements
Please prioritize confirming the following three points:

1. Product Type: Are they standard sheetsthat can be stacked? Or non-stackablespecial products like screen-printed items?
   2. Capacity Requirement: What is the average cycle time (sheets/hour) of your current production line?
   3. Line Layout: What are the dimensions (length, width) of the space reserved for the stacker?

Step 2: Reference the Selection Logic
Based on your core requirements, you can refer to the following logic for preliminary model screening:

Start Selection

Question 1: Are the products stackable?

Yes / Standard Sheets → Proceed to Question 2.

No / e.g., Screen-Printed Finishes → Recommendation: Magazine Stacker.

Question 2: What are your capacity and space needs?

Low Speed / Small Batch / Limited Space → Recommendation: Single-Station Stacker.

Medium Capacity / General Purpose → Recommendation: Dual-Station Stacker.

Medium-High Capacity / High Efficiency Cycle → Recommendation: Triple-Station Stacker.

High Capacity / Continuous Operation → Recommendation: Quadruple-Station Stacker.

Final Step: Contact Us to Get a Detailed Proposal & Quotation.

Step 3: Obtain Your Customized Proposal
We offer free technical consultation and proposal planning services. Please provide us with your specific requirements (e.g., product dimensions, material, target cycle time, existing equipment interfaces). Our engineers will then:

1. Confirm Model Configuration: Recommend the most suitable model and customization options.
   2. Provide Layout Proposal: Create equipment layout and interfacing diagrams.
   3. Issue Detailed Quotation: Provide a transparent equipment configuration list and pricing.

Contact us now to begin your automated stacking upgrade journey:

📞 Technical Consultation Hotline: Please contact your account manager or call our main line and ask for the Automation Division.
📧 Send Requirements to: yli983733@gmail.com (Please note “Stacker Inquiry” in the subject)
🌐 Visit Our Website: www.deyozhi.com to view detailed cases and materials.

Deyouzhi Intelligent Equipment Co., Ltd. reserves the right to adjust product design due to technical improvements. Final configuration and performance are subject to the technical agreement signed by both parties.