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Fully Automatic High-Precision Film Peeling Machine Series

Dongguan Deyouzh Intelligent Screen Printing Equipment Co., Ltd., focuses on enhancing automation in post-process manufacturing. Our newly launched DYZ-SMJ Fully Automatic Film Peeling Machine Series is specifically designed to meet the needs for high-efficiency, non-destructive peeling of protective films/release films from precision components such as FPCs, PCBs, optical glass, and display screens during the production process. The series covers mainstream sizes, with a modular design at its core, ensuring high stability and consistency during continuous operation. It significantly improves yield and production capacity, making it a reliable choice for your transition towards intelligent manufacturing.

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Providing Efficient and Stable Automated Peeling Solutions for Precision Manufacturing

Dongguan Deyouzh Intelligent Screen Printing Equipment Co., Ltd., focuses on enhancing automation in post-process manufacturing. Our newly launched DYZ-SMJ Fully Automatic Film Peeling Machine Series is specifically designed to meet the needs for high-efficiency, non-destructive peeling of protective films/release films from precision components such as FPCs, PCBs, optical glass, and display screens during the production process. The series covers mainstream sizes, with a modular design at its core, ensuring high stability and consistency during continuous operation. It significantly improves yield and production capacity, making it a reliable choice for your transition towards intelligent manufacturing.

Core Advantages

Series Coverage, Precise Matching: Offers the DYZ-SMJ5070 (Standard Model) and DYZ-SMJ6080 (Extended Model), precisely covering peeling requirements for products from small/medium to larger sizes.

Efficient and Stable Production: Automated process design achieves a standard efficiency of up to 450-650 pcs/H, supports 24/7 continuous operation, far surpassing manual efficiency and safeguarding delivery schedules.

Non-Destructive Precision Peeling: Utilizes a flexible peeling mechanism and intelligent tension control, combined with a custom multi-hole vacuum table, ensuring clean peeling of various films without residue or scratches, protecting product value.

Flexible and Easy Operation: Stored process recipes can be quickly recalled via the touchscreen, simplifying model changeovers. Key functional modules are independently developed for easy maintenance and rapid spare parts response.

Robust and Durable Design: A solid frame structure and branded core components ensure long-term operational stability.

Detailed Equipment Specifications

To assist in your selection, the core specifications of the series models are compared below:

 

 

Parameter Category Detailed Item DYZ-SMJ5070 (Standard Model) DYZ-SMJ6080 (Extended Model)
Basic Parameters Model DYZ-SMJ5070 DYZ-SMJ6080
  Max. Suitable Area 500-700 mm 600-800 mm
  Min. Suitable Area Width 150 x Length 200 mm Width 180 x Length 250 mm
  Substrate Thickness Range 0.15 – 5.0 mm 0.15 – 5.0 mm
  Standard Efficiency 450 – 650 pcs/H 400 – 600 pcs/H
Mechanical & Structure Machine Dimensions (LxWxH) 1750 x 1350 x 1460 mm Approx. 1850 x 1450 x 1500 mm
  Machine Weight Approx. 500 kg Approx. 550 kg
  Core Drive Qinglan Stepper Motor (60/80 Series) Qinglan Stepper Motor (60/80 Series)
  Positioning & Fixing Self-developed manipulator module + Multi-hole vacuum table Self-developed manipulator module + Multi-hole vacuum table
Electrical & Power Power Supply 3-phase, 380V, 50/60 Hz 3-phase, 380V, 50/60 Hz
  Power Consumption 1.5 kW 1.8 kW
  Control System Xinjie PLC + TG765S-XT Touchscreen Xinjie PLC + TG765S-XT Touchscreen
Pneumatic System Air Supply Requirement 5 – 6 kg/cm² 5 – 6 kg/cm²
  Air Consumption 70 L/min 70 L/min

*Note: DYZ-SMJ6080 is an extended model. Some parameters are design estimates, final specifications are subject to the technical agreement.*

Core Features & Technical Configuration

  1. Intelligent Control System

The entire series uses Xinjie PLC as the control core, ensuring reliable logic and rapid response.

The Xinjie TG765S-XT Chinese touchscreen offers an intuitive interface, supporting storage of multiple process parameter recipes, real-time status monitoring, and production data management.

  1. Precision Peeling & Material Handling System

Self-developed Manipulator Module: Achieves precise product gripping, positioning, and transfer with a high degree of automation.

Custom Multi-hole Vacuum Table: Ensures products are firmly held during peeling, preventing scratches or defects caused by displacement.

Custom Unwind/Rewind Unit: Integrated tension control adapts to roll materials of different types and widths for stable film handling.

Custom Conveyor Line: Enables automatic feeding and discharging of materials, allowing easy integration with upstream and downstream automated equipment.

  1. Reliable Drive & Actuation System

Qinglan Stepper Motors provide high-precision positioning and smooth drive for each motion axis.

A full set of Airtac pneumatic components (cylinders, sensors, solenoid valves) are responsible for fast and precise actions like clamping and peeling.

Typical Applications & Model Recommendations

 

 

 

Application Field Typical Products Model Recommendation & Value
Flexible Circuit Boards (FPC/PCB) Flex boards, rigid boards, IC substrates Recommend SMJ5070: Covers mainstream sizes, efficiently replaces manual labor, avoids static and physical damage.
Optoelectronic Display Modules Phone covers, touch screens, LCD/OLED modules Select by Size: For ≤700mm choose 5070; for larger or strip-shaped products choose 6080 to ensure non-destructive peeling.
New Energy Components PV backsheets, battery insulating film, power battery components Recommend SMJ6080: Better suited for large-format products, meets high-volume continuous production demands.
Medium Panels & Signage Instrument panels, appliance decorative panels, medium-sized signage Recommend SMJ6080: Handles wider or longer products stably, improving line compatibility and efficiency.

Frequently Asked Questions (FAQ)

Q1: How to choose between SMJ5070 and SMJ6080?
A: The choice depends primarily on your product’s maximum size. If the product size falls within the 500-700mm range, the SMJ5070 offers the best balance of efficiency and cost-effectiveness. For larger products (especially in width) or strip-shaped items, the SMJ6080 is required. Our engineers can assist you with a precise assessment.

Q2: How long does debugging take when switching from one product type to another?
A: It’s very quick. If the size and film type are included in a pre-saved recipe, simply call up the corresponding recipe on the touchscreen. Changeover can typically be completed within 2-5 minutes.

Q3: Can the machine effectively peel highly adhesive protective films without leaving residue?
A: Yes. The peeling angle, speed, and tension can all be independently and precisely adjusted to find the optimal peeling mechanics curve. For special high-adhesion films, we can provide targeted process debugging during the proposal phase.

Q4: Can the equipment be integrated into my existing production line or MES system?
A: Yes. All series models come standard with universal I/O communication interfaces and Ethernet options. They can provide production counts, status signals, etc., making it easy to integrate with load/unload robots, AGVs, conveyors, and MES systems.

Next Steps Recommendations

To efficiently advance your project evaluation, we recommend the following steps:

  1. Define Requirements: Please clarify your product material, size range, film type, current bottlenecks, and target production capacity.
  2. Sample Testing: You are welcome to provide representative product samples (with film). We can arrange a free trial peeling testand provide a result report with model selection advice.
  3. Receive Proposal: Based on the testing and communication, we will prepare a detailed “Technical Proposal & Quotation”for you.

📞 Contact Application Engineer for One-on-One Consultation & Sample Testing Arrangement
📧 Send Requirements to: yli983733@gmail.com
📍 Visit Our Factory or Schedule an Online Video Tour for a Live Demonstration

Dongguan Deyouzh Intelligent Screen Printing Equipment Co., Ltd.

We are committed to becoming your long-term partner in enhancing quality and efficiency with reliable automation equipment.
Note: Upholding the principle of continuous improvement, our company reserves the right to optimize and adjust product designs and technical parameters. Specific information is subject to the latest technical agreement.