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CCD Vision Positioning Series Fully Automatic Screen Printer
0.05mm Printing Registration Accuracy @ 6σ (CPk ≥ 1.33)
0.05mm printing registration accuracy, based on 0.015mm vision recognition accuracy
Solving Precision Printing Challenges
🎯 Precision Guarantee: 0.05mm registration accuracy (supported by 11 patents)
📈 Stable Yield Rate: ≥99.8%
⏱️ Changeover Time: ≤10 minutes
👁️ Dual Vision Configurations: Top-View (for opaque materials) / Bottom-View (for transparent/film materials)
⚙️ Stable Operation: 7×24-hour continuous operation, ensuring production capacity
🔧 Expansion Capability: Modular design, integrable into automated production lines
[Request a Quote] [Schedule a Sample Test] [Download Spec Sheet]
Customer Pain Points & Solutions
| Are You Facing These Challenges? | Our Solutions |
| Misalignment due to material deformation → High scrap rate, rising costs | Intelligent vision compensation system automatically detects Mark point deviations and corrects in real-time, achieving stable registration accuracy of ≤0.05mm, reducing scrap rate to <1% |
| Difficulty aligning transparent/semi-transparent materials → Inconsistent quality | Bottom-View configuration captures bottom features through high-strength glass tabletop, completely solving transparent material imaging challenges |
| Opaque materials causing reflection interference → Frequent manual adjustments | Top-View configuration positions camera above printing unit, directly capturing product surface without print head interference |
| Frequent changeovers for multi-variety, small-batch production → Long downtime, low OEE | Open ink well design for quick ink changes; supports storage of multiple process parameters for one-click recall |
| Equipment cannot integrate with automated production lines → Future upgrade barriers | Standard I/O and Ethernet interfaces for easy connection with load/unload robots, AGVs, and drying tunnels |
Core Advantages
| 🎯 0.015mm Imaging Accuracy High-resolution industrial camera + dedicated optical system ensures sub-pixel level Mark point recognition (30% higher than industry average) | 👁️ Dual Vision Configurations Available Two mature solutions (Top-View/Bottom-View) match different material characteristics by design | ⚙️ High-Rigidity Machine Structure Integrated cast frame, optimized through finite element analysis, ensures stable vibration-free operation at high speeds (Vibration suppression improved by 30%) |
| 🖥️ Intelligent Control Platform Industrial PLC + HD touchscreen, supports recipe storage, user permission management, production data traceability | 🔧 Modular Expansion Capability Optional online dust removal, UV curing, automatic loading/unloading modules for easy production line integration |
Key Specifications
⭐ Standard Model recommended for most applications. Custom extended models available for larger format requirements.
| Model | Max. Printing Area (W×L) | Worktable Size | Output Reference (pcs/h)<sup>1</sup> | Alignment Accuracy |
| ⭐ CCD5070 (Standard Model) | 480×680 mm | 600-946 mm | 550-700 | ≤0.05mm |
| 📐 Custom Extended Models (click to expand) |
| Model | Max. Printing Area | Worktable Size | Output Reference | Alignment Accuracy |
| CCD6080 | 600×780 mm | 710-1150 mm | 500-650 | ≤0.06mm |
| CCD50100 | 500×1000 mm | 600-1320 mm | 450-600 | ≤0.06mm |
| CCD50120 | 500×1200 mm | 600-1520 mm | 400-550 | ≤0.06mm |
| CCD60120 | 600×1200 mm | 710-1520 mm | 400-550 | ≤0.06mm |
| CCD60200 | 600×2000 mm | 710-2320 mm | 300-450 | ≤0.06mm |
| CCD70160 | 700×1600 mm | 710-2320 mm | Subject to Configuration | ≤0.06mm |
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<sup>1</sup> Output reference based on “non-dust removal mode” and subject to process conditions. Final parameters for custom models subject to technical agreement.
⬇ [Download Complete Technical Specifications (PDF)]
Core Components & Trusted Brands
To ensure long-term reliability, we select globally or domestically recognized brands for key components:
| Component | Brand / Specification | Benefit |
| Vision Camera | Dahua / Basler industrial camera | High resolution, sub-pixel recognition |
| Servo Motor | Xinjie | High response, low failure rate |
| Linear Guide | HIWIN | High rigidity, maintenance-free |
| Pneumatic Components | Airtac | Global availability, easy service |
| Control System | Xinjie / Mitsubishi PLC + 7″ HMI | Stable, user-friendly interface |
Typical Applications
| Precision Electronics Manufacturing [Image: FPC/PCB printed detail] | Industrial Control & Home Appliances [Image: Instrument panel finished product] |
| FPC/PCB, Mobile Phone Back Covers, Camera Modules, Electronic Labels | Instrument Panels, Appliance Decorative Trims, Automotive Interiors, Nameplates |
Bottom-View alignment precisely captures bottom features; high stability ensures batch consistency 📊 Case: A leading FPC manufacturer increased yield from 92% to 99.5% within 3 months after adopting CCD5070, achieving ROI in 6 months. | Flexible Top-View/Bottom-View matching; stable printing ensures ink adhesion and aesthetics |
| Specialty Packaging & Decoration [Image: Premium gift box with fine print] | New Energy & Medical Devices [Image: PV backsheet or medical panel component] |
| Premium Gift Boxes, Corrugated Board Ads, Metal Signage, Building Material Facades | PV Backsheets, Energy Storage Device Housings, Medical Panel Components |
| Custom large-format models; integrable dust removal and special ink process solutions | Cleanroom adaptation options; high reliability meets continuous production certification requirements 📊 Case: A medical device maker achieved ISO Class 7 cleanroom compliance with our customized solution. |
Frequently Asked Questions
Q: Can one machine have both Top-View and Bottom-View Alignment configurations?
No The two configurations are mutually exclusive hardware setups, as their camera mounting positions and optical path designs are completely different. Please choose the most suitable one based on your mainstream material properties.
Q: Can the standard model be upgraded to a larger custom model?
This is not an “upgrade” but a new equipment purchase. Standard and custom models are designed on different mechanical platforms. If you have future requirements for larger sizes, we will re-evaluate and recommend the appropriate custom model for you.
Q: Is the equipment operation and maintenance difficult? How about spare parts and service?
We provide a graphical Chinese/English operating interface, comprehensive manuals, and on-site training. The equipment features a modular design for easy daily maintenance and inspection. We offer remote troubleshooting within 2 hours during working days, and spare parts are typically shipped within 24 hours.
Q: Can transparent and opaque materials be switched on the same machine?
Not on a single hardware configuration.Top-View is suited for opaque materials; Bottom-View is designed for transparent/film materials. If both material types account for significant production volumes, we recommend dedicated machines for each to maximize efficiency and yield. Our engineers can help you evaluate the best setup based on your product mix.
How to Obtain Your Customized Solution?
Efficiently advance your project in three steps:
- Define Requirements: Clarify your product’s key material (transparent or not), maximum size, target output, and any line integration needs
- Preliminary Selection: Based on the parameter table above, identify 1-2 candidate models meeting your size requirements
- Technical Discussion: Contact us. Our application engineers will discuss details with you and prepare a formal document including model recommendation, detailed configuration, technical proposal, and transparent pricing
📄 Not ready to request a quote? [Download the CCD Vision Screen Printer Selection White Paper] to better understand key specifications and decision criteria.
🎥 Want to see it live? [Schedule a Live Online Demo] – our engineers will walk you through the machine via video call.
📞 Call Application Engineer Now for One-on-One Consultation: +86 189 2553 9776
📧 Send Requirements to: yli983733@gmail.com
