CCD Visual Positioning Automatic Screen Printer

Challenge

Our Solution

Material deformation causing misalignment → High scrap rate, rising costs

The vision system can detect Mark point deviation (±0.2mm accuracy) and trigger an alarm. Please note: It cannot correct physical deformation (stretching, shrinking, warping, etc.). Recommended countermeasures:

① Add a flattening process upstream;

② Choose substrates with better dimensional stability;

③ Optimize incoming material storage and handling.

Transparent/translucent materials difficult to align → Inconsistent quality

Bottom-mounted camera: Captures bottom features through a high-strength glass worktable, completely solving imaging challenges for transparent materials.

Opaque material reflection interference → Frequent manual adjustments

Top-mounted camera: Placed above the printing unit, directly capturing product surface features – unaffected by print head or ambient light.

Pinholes, white spots, foreign material defects on prints → High rework rate

Optional inline dust removal roller + ionizing static elimination: Removes dust and fibers before printing, while eliminating static to reduce re‑adhesion – reduces foreign‑material defects by over 70%.

Cannot integrate equipment into automated line → Future upgrade blocked

Standard I/O interface, optional Ethernet, Profibus, EtherCAT protocols – easy connection to loaders/unloaders, AGVs, drying tunnels, enabling full interconnectivity.

🎯 0.015mm Vision Accuracy

👁️ Dual Vision Configurations

⚙️ High‑Rigidity Frame

High-resolution industrial camera + professional optics, sub‑pixel Mark point recognition.

(30% higher accuracy than industry average)

Top/bottom camera mature designs, optimized for different material characteristics – not interchangeable.

One‑piece welded frame, optimized by finite element analysis, stable and vibration‑free at high speeds.

(Dynamic rigidity increased by 30%)

🖥️ Intelligent Control Platform

🔧 Modular Expansion

🧹 Clean Printing Solution

Industrial PLC + high-resolution touch screen, supports recipe storage, user rights management, production data traceability, MES connectivity.

Optional online dust removal, static elimination, UV curing, automatic loading/unloading modules – configure as needed, invest step by step.

Integrated dust removal roller, static eliminator, cleanroom‑compatible components – meets high‑cleanliness requirements for optical films, medical, electronics.

Model

Max. Printing Area (W×L) mm

Worktable Size (W×L) mm

Throughput (pcs/hr)

Registration Accuracy (mm)

CCD5070 (Standard Model)

480 × 680

600 × 750

550–700

≤0.05

Precision Electronics Manufacturing

Industrial Control & Home Appliances

Applications: FPC/PCB, phone back covers, camera modules, electronic labels

Solution: Bottom camera accurately captures bottom features; high stability ensures batch consistency.

Case: One FPC manufacturer adopted the CCD5070 and saw overall yield increase from 92% to 99.5%, recouping investment in 6 months.

Even more critical: Ordinary operators replace skilled masters; one person runs three machines, night shift yield remains stable – no more worries about capacity or staff turnover.

Applications: Instrument panels, home appliance decorative trim, automotive interiors, nameplates

Solution: Top/bottom camera flexibly adapts; stable printing ensures ink adhesion and aesthetics.

Premium Packaging & Decoration

New Energy & Medical

Applications: Premium gift boxes, corrugated cardboard, metal signs, building material surfaces

Solution: Customizable large‑format models; optional dust removal and specialty ink processes.

Applications: PV backsheets, energy storage housings, medical panel components

Solution: Optional cleanroom‑compatible design, meets ISO Class 7 requirements.

Case: A medical device manufacturer passed ISO Class 7 certification with a custom cleanroom solution.

Component

Brand / Specification

Advantage

Vision Camera

Dahua / Hikvision industrial camera

High resolution, sub‑pixel recognition, stable and reliable

Servo Motor

Xinje / Mitsubishi / Yaskawa

Fast response, precise positioning, low failure rate

Linear Guide

HIWIN / DinHan

High rigidity, maintenance‑free, long life

Pneumatic Components

AirTAC / SMC

Globally compatible, fast response, easy maintenance

Control System

Xinje / Mitsubishi PLC + 7″ touch screen

Stable and reliable, user‑friendly, supports expansion

Dust Removal System (Optional)

Simco / Yongshun

Efficient micro‑particle removal, optional static eliminator