CCD视觉定位系列全自动丝网印刷机

客户痛点与解决方案

您是否面临以下挑战？	我们的解决方案
材料变形导致对位偏 → 废品率高，成本上升	智能视觉补偿系统自动检测 Mark 点偏差并实时修正，实现稳定的 ≤0.05mm, 废品率降至 1% 以内
透明/半透明材料难以对位 → 品质不稳定	底置相机配置 通过高强度玻璃工作台捕捉底部特征，彻底解决透明材料成像难题
不透明材料反光干扰 → 频繁手动调整	顶置相机配置 将相机置于印刷单元上方，直接捕捉产品表面，不受印头干扰
多品种小批量频繁换线 → 停机时间长，设备综合效率低	开放式墨斗设计，快速换墨；支持多组工艺参数存储，一键调用
设备无法接入自动化产线 → 未来升级受阻	标配 I/O 和以太网接口，可轻松连接上下料机器人、AGV、烘干隧道等

核心优势

🎯 0.015mm Imaging Accuracy High-resolution industrial camera + dedicated optical system ensures sub-pixel level Mark point recognition (30% higher than industry average)	👁️ Dual Vision Configurations Available Two mature solutions (Top-View/Bottom-View) match different material characteristics by design	⚙️ High-Rigidity Machine Structure Integrated cast frame, optimized through finite element analysis, ensures stable vibration-free operation at high speeds (Vibration suppression improved by 30%)
🖥️ Intelligent Control Platform Industrial PLC + HD touchscreen, supports recipe storage, user permission management, production data traceability	🔧 Modular Expansion Capability Optional online dust removal, UV curing, automatic loading/unloading modules for easy production line integration

Key Specifications

⭐ Standard Model recommended for most applications. Custom extended models available for larger format requirements.

Model	Max. Printing Area (W×L)	Worktable Size	Output Reference (pcs/h)<sup>1</sup>	Alignment Accuracy
⭐ CCD5070 (Standard Model)	480×680 mm	600-946 mm	550-700	≤0.05mm
📐 Custom Extended Models (click to expand)

Model	Max. Printing Area	Worktable Size	Output Reference	Alignment Accuracy
CCD6080	600×780 mm	710-1150 mm	500-650	≤0.06mm
CCD50100	500×1000 mm	600-1320 mm	450-600	≤0.06mm
CCD50120	500×1200 mm	600-1520 mm	400-550	≤0.06mm
CCD60120	600×1200 mm	710-1520 mm	400-550	≤0.06mm
CCD60200	600×2000 mm	710-2320 mm	300-450	≤0.06mm
CCD70160	700×1600 mm	710-2320 mm	Subject to Configuration	≤0.06mm

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¹ Output reference based on “non-dust removal mode” and subject to process conditions. Final parameters for custom models subject to technical agreement.

⬇ [Download Complete Technical Specifications (PDF)]

Core Components & Trusted Brands

To ensure long-term reliability, we select globally or domestically recognized brands for key components:

Component	Brand / Specification	Benefit
Vision Camera	Dahua / Basler industrial camera	High resolution, sub-pixel recognition
Servo Motor	Xinjie	High response, low failure rate
Linear Guide	HIWIN	High rigidity, maintenance-free
Pneumatic Components	Airtac	Global availability, easy service
Control System	Xinjie / Mitsubishi PLC + 7″ HMI	Stable, user-friendly interface

Typical Applications

Precision Electronics Manufacturing [Image: FPC/PCB printed detail]	Industrial Control & Home Appliances [Image: Instrument panel finished product]
FPC/PCB, Mobile Phone Back Covers, Camera Modules, Electronic Labels	Instrument Panels, Appliance Decorative Trims, Automotive Interiors, Nameplates
Bottom-View alignment precisely captures bottom features; high stability ensures batch consistency 📊 Case: A leading FPC manufacturer increased yield from 92% to 99.5% within 3 months after adopting CCD5070, achieving ROI in 6 months.	Flexible Top-View/Bottom-View matching; stable printing ensures ink adhesion and aesthetics

Specialty Packaging & Decoration [Image: Premium gift box with fine print]	New Energy & Medical Devices [Image: PV backsheet or medical panel component]
Premium Gift Boxes, Corrugated Board Ads, Metal Signage, Building Material Facades	PV Backsheets, Energy Storage Device Housings, Medical Panel Components
Custom large-format models; integrable dust removal and special ink process solutions	Cleanroom adaptation options; high reliability meets continuous production certification requirements 📊 Case: A medical device maker achieved ISO Class 7 cleanroom compliance with our customized solution.

常见问题

Q: Can one machine have both Top-View and Bottom-View Alignment configurations?

No The two configurations are mutually exclusive hardware setups, as their camera mounting positions and optical path designs are completely different. Please choose the most suitable one based on your mainstream material properties.

Q: Can the standard model be upgraded to a larger custom model?

This is not an “upgrade” but a new equipment purchase. Standard and custom models are designed on different mechanical platforms. If you have future requirements for larger sizes, we will re-evaluate and recommend the appropriate custom model for you.

Q: Is the equipment operation and maintenance difficult? How about spare parts and service?

We provide a graphical Chinese/English operating interface, comprehensive manuals, and on-site training. The equipment features a modular design for easy daily maintenance and inspection. We offer remote troubleshooting within 2 hours during working days, and spare parts are typically shipped within 24 hours.

Q: Can transparent and opaque materials be switched on the same machine?

Not on a single hardware configuration.Top-View is suited for opaque materials; Bottom-View is designed for transparent/film materials. If both material types account for significant production volumes, we recommend dedicated machines for each to maximize efficiency and yield. Our engineers can help you evaluate the best setup based on your product mix.

How to Obtain Your Customized Solution?

Efficiently advance your project in three steps:

1. Define Requirements: Clarify your product’s key material (transparent or not), maximum size, target output, and any line integration needs
2. Preliminary Selection: Based on the parameter table above, identify 1-2 candidate models meeting your size requirements
3. Technical Discussion: Contact us. Our application engineers will discuss details with you and prepare a formal document including model recommendation, detailed configuration, technical proposal, and transparent pricing

📄 Not ready to request a quote? [Download the CCD Vision Screen Printer Selection White Paper] to better understand key specifications and decision criteria.
🎥 Want to see it live? [Schedule a Live Online Demo] – our engineers will walk you through the machine via video call.

📞 Call Application Engineer Now for One-on-One Consultation: +86 189 2553 9776
📧 Send Requirements to: yli983733@gmail.com