A High-Precision, High-Flexibility Solution for Automated Sheet Loading

The DYZ Magazine Stack Loader is specifically designed to handle non-stackable sheet products (such as printed materials, sprayed parts, laminated materials, etc.), enabling efficient connection to automated production lines like screen printers and CCD vision printers. Through multi-servo coordinated drive, the equipment simulates manual pick-and-place actions, achieving fully automated loading from the magazine stack to the conveyor line. It significantly reduces labor intensity while enhancing production cycle time and product protection levels.

Core Value & Advantages

Non-Destructive Gripping & Precise Positioning: A five-axis servo drive system enables smooth gripping, transfer, and placement, preventing product scratches and deformation.

Intelligent Page-Turning & Warning Function: Automatically turns the magazine stack pages, gently mimicking a human hand. Provides an automatic reminder to change the stack when only two layers remain, ensuring continuous production.

Wide Compatibility & Flexible Customization: Supports a variety of product sizes (130×200mm to 500×700mm). Smaller sizes can be accommodated with custom fixtures and programming.

User-Friendly HMI: Full Chinese touchscreen interface with adjustable parameters and storable recipes. Simple to operate with low training cost.

High-Reliability Design: Utilizes high-quality components including Taiwanese AirTAC pneumatic elements, HIWIN/Dinghan guide pillars/bushings, and Omron electrical controls, ensuring long-term stable operation.

Plug-and-Play Integration: Can be seamlessly integrated with mainstream screen printing equipment and conveyor lines, supporting signal linkage and cycle synchronization.

Detailed Equipment Features

1. Five-Axis Servo Coordinated Operation System

The equipment is equipped with five independent servo systems, controlling respectively:

Gripper Vertical Lift

Gripper Horizontal Displacement

Gripper Forward/Backward Travel

Magazine Stack Page Turning (Up/Down)

Magazine Stack Indexing Advance

All axes move in a coordinated and smooth manner, achieving human-like loading/unloading operations and adapting to various material forms.

2. Intelligent Magazine Stack Management System

Automatic Page-Turning Mechanism: Automatically turns to the next layer after smoothly picking up the product, supporting continuous operation.

Layer Warning Function: Activates audible and visual alerts when production reaches the last two layers, allowing operators to prepare for a stack change in advance.

Accurate and Reliable Positioning: Minimal positioning error per layer ensures consistent pick-up location, enhancing production stability.

3. Flexible Product Adaptability

Supports a wide range of product sizes, up to 500×700mm maximum. Minimum size can be customized down to 130×200mm or below.

Various end-effectors such as suction cups and grippers are available as options to adapt to products with different materials and surface characteristics.

4. Human-Machine Interface & Control System

Control System: Xinjie/Chechuang industrial-grade PLC, offering fast response and high stability.

Operation Interface: 10-inch Chinese touchscreen with graphical operation, supporting multiple parameter set storage, real-time status monitoring, and fault diagnosis.

System Composition & Component Brands  

Component Category	Selected Brand(s)	Remarks
Pneumatic Components	AirTAC (Taiwan)	Can be customized per client’s specified brand.
Guide Pillars/Bushings	HIWIN (Taiwan) / Dinghan	High rigidity, high precision guidance.
Electrical Control Components	Omron	Relays, sensors, etc.
HMI / Control System	Xinjie / Chechuang	PLC + Touchscreen integrated control.

Main Technical Parameters

Item	Specification
Model	DYZ Magazine Stack Loader
Product Size Range	130×200mm ~ 500×700mm (Smaller sizes customizable)
Max. Operating Speed	Approx. 500 pcs/h (Adjustable based on product & process)
Power	2.5 kW
Power Supply	3N-50Hz-380V
Working Air Pressure	0.5 ~ 0.6 MPa
Equipment Length	Approx. 2200 mm (Adjustable)
Equipment Width	Approx. 1350 mm
Equipment Height	Approx. 2022 mm

Recommended Application Scenarios 

Industry	Typical Products	Value Proposition
Screen Printing	Phone covers, signage, panels, gift boxes	Replaces manual picking, avoids fingerprints/scratches, improves print consistency.
Electronics Assembly	FPC, backlight modules, touch screens	Non-destructive loading, suitable for thin/fragile components, reduces defect rate.
Home Appliance & Automotive Interior	Instrument panel surfaces, decorative sheets, buttons	Enables automated integration with spraying, laminating, inspection processes.
Packaging & Post-Print	High-end paper boxes, cards, flexible packaging	Achieves automatic post-printing loading, connecting to die-cutting, hot stamping equipment.

Frequently Asked Questions (FAQ)

Q: Can the equipment integrate with printers from other brands?
A: Yes. The equipment comes with standard universal I/O interfaces and communication protocols (e.g., Modbus). Signal interfacing and program adaptation can be performed based on the customer’s equipment.

Q: What is the minimum product size it can handle?
A: The standard minimum is 130×200mm. Smaller sizes require custom suction cups or grippers and optimization of the picking logic.

Q: How long does it take to change a magazine stack?
A: Stack changeover can typically be completed within 1~2 minutes. The equipment features a quick-change positioning design for efficient changeovers.

Q: Does it support MES system data upload?
A: Yes. Data interfaces for production counts, status information, etc., can be provided for integration into factory information systems.

Next Steps Recommendations

If you are looking for:

An automated loading solution to replace manual picking.

An integrated system to connect with screen printers, inspection machines, etc.

A flexible loading device for handling fragile, non-stackable products.

Please contact us. Provide your product dimensions, cycle time requirements, and existing equipment information. We will provide you with:

1. Customized Solution Evaluation
2. On-site Layout Diagram
3. Equipment Demonstration or Case Videos
4. Detailed Quotation & Delivery Timeline

📞 Contact Us: Automation Division – Mr. Yi: 189-2553-9776
📧 Send Requirements to: yli983733@gmail.com (Please note “Magazine Stack Loader Inquiry” in the subject)
🌐 More Cases: Visit our website www.deyozhi.com → Product Center → Automated Loading Systems

Deyouzhi Intelligent Equipment Co., Ltd. reserves the right to adjust parameters due to technical upgrades. Specifics are subject to the final technical agreement.