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CCD Vision Positioning Series
Fully Automatic Screen Printer
High-precision printing for glass, PCB, and cylindrical substrates
Core Value
±0.05mm
Accuracy
≤10min
Changeover
99.8%
Yield Rate
Top/Bottom
Camera
Typical Applications
**Precision Electronics Manufacturing**
FPC/PCB · phone back covers · camera modules · electronic labels
**Industrial Control & Home Appliances**
Instrument panels · decorative trim · automotive interiors · nameplates
**Premium Packaging & Decoration**
Gift boxes · corrugated cardboard · metal signs · building materials
**New Energy & Medical**
PV backsheets · energy storage housings · medical panel components
Main Specifications
| Model | Max. Printing Area (W×L) mm | Worktable Size (W×L) mm | Throughput (pcs/hr) | Registration Accuracy (mm) |
|---|---|---|---|---|
| CCD5070 (Standard) | 480 × 680 | 600 × 750 | 550–700 | ≤0.05 |
Other models available — contact us for specifications.
Core Components
| Component | Brand |
|---|---|
| Vision Camera | Dahua / Hikvision |
| Servo Motor | Xinje / Mitsubishi / Yaskawa |
| Linear Guide | HIWIN / DinHan |
| Pneumatic Components | AirTAC / SMC |
| Control System | Xinje / Mitsubishi PLC + 7" touch screen |
How to Get Your Customized Solution
- Define requirements — material type, dimensions, throughput, and line integration needs.
- Initial selection — choose 1–2 candidate models from the specification table above.
- Technical discussion — our engineers will provide a formal proposal and quotation.
CCD Vision Positioning Series — Fully Automatic Screen Printer
Designed for high precision printing on glass, PCB, cylindrical substrates, and more. With ±0.05mm registration accuracy and dual camera configuration (top/bottom), this series ensures consistent quality across both prototype runs and high volume production.
Key capabilities:
- ±0.05mm printing accuracy — verified with standard test plates
- ≥99.8% typical yield rate in continuous production
- ≤10min job changeover — screen, squeegee, and substrate swap
- Top/bottom camera options — adapts to opaque, transparent, and film materials
- 7×24 continuous operation — built for industrial production schedules
- Modular design — easy integration with loaders, dryers, and automated lines
Built for reliability. Every machine is assembled and tested in our 2,500+ m² facility, with core components from Dahua/Hikvision, Xinje/Mitsubishi/Yaskawa, HIWIN, and AirTAC/SMC.
For detailed specifications, visit our Technical Resource Library or contact our engineering team directly.
Solving Your Pain Points
Challenge | Our Solution |
Low printing speed, unable to meet order demand → Long lead times, losing orders during peak season | Optimized mechanical logic delivers up to 800 pcs/H (without dust removal), greatly increasing daily output. |
Unstable mechanical positioning, high scrap rate → Material waste, customer complaints | “Servo shifting mechanism” mimics the feel of an experienced operator, achieving ±0.025mm repeatable accuracy.
|
Frequent breakdowns, high maintenance cost → Unplanned downtime, disrupted production | Five independent servo systems and premium pneumatic/electrical components ensure low failure rate. |
Time‑consuming screen change and setup → Long changeover time, uneconomical for small batches | Cantilever independent lift of print head gives open access for fast screen change and fine adjustment. |
Mesh sticking / ink smearing leads to blurred edges → Poor appearance | Synchronised off‑contact system raises the screen simultaneously with the squeegee, preventing sticking and smearing for sharp edges. |
Full Series Models & Key Parameters
SY Series offers various sizes to match different product dimensions. All models share the same high‑speed, high‑stability design philosophy.
Model | Max. Printing Area (W×L mm) | Typical Throughput (pcs/H) | Substrate Thickness (mm) | Positioning Method | Product Positioning |
SY4570 | 450 × 700 | With dust removal: 700 Without dust removal: 800 | 0.1–4.0 | Servo mechanical | Classic high‑efficiency model for small/medium panels and nameplates |
SY5075 | 500 × 750 | With dust removal: 700 Without dust removal: 800 | 0.1–4.0 | Servo mechanical | Best‑selling model – balanced size and efficiency, wide applicability |
SY60100 | 600 × 1000 | Without dust removal: ~500 (process‑dependent) | 0.1–3.0 | Servo mechanical | Large‑format economy model for big signs, appliance panels, etc. |
ZM5070 | 500 × 700 | Without dust removal: 800 | 0.1–3.0 | Servo mechanical | Cost‑focused model delivering extreme efficiency within specific dimensions
|
Note: Throughput values are reference figures under ideal conditions. Minimum printing size can be customised. For detailed dimensions and installation drawings, please refer to the technical manual.
📐 Need a non‑standard size? Customisation is available. Contact our sales engineers for details.
Core Technical Features
- High‑Efficiency Servo Mechanical Positioning System
Five‑servo coordination – Independently drives print head lift, squeegee/flood bar, loading, unloading, and positioning – precise, synchronised, cycle‑optimised.
Intelligent imitation of manual feel – Positioning mechanism mimics an experienced operator’s hand feel; servo system delivers precise, gentle memorisation and repetition. Excellent for clean‑edge sheet materials.
Fine adjustment mechanism – Precision manual micro‑adjustment in X/Y directions on the screen frame for fast setup and later fine‑tuning.
- Stable and Reliable Printing Unit
Constant‑pressure squeegee control – Balanced pressure on both squeegee and flood bar, compatible with water‑based and solvent‑based inks, ensuring uniform ink film.
Synchronised off‑contact technology – Unique screen lift synchronised with squeegee stroke prevents sticking and ink smearing, delivering sharp edge definition.
Strong compound vacuum hold‑down – High‑power blower with special suction/release logic ensures firm substrate holding and smooth release.
- User‑Centric Design & Quality Control
Cantilever independent lift – Print head lifts independently, providing wide access for easy screen change and adjustment.
Intelligent sheet separation and feeding – Blower system with separating fingers reliably separates paper, plastic sheets, etc. for automatic feeding.
Chinese HMI – Large touch screen with intuitive Chinese interface, supports production counting and fault diagnosis.
Core Component Brands
Component | Brand / Specification | Advantage |
Servo System | Xinje / Mitsubishi / Yaskawa | Fast response, precise positioning, low failure rate |
Linear Guide | HIWIN / DinHan | High rigidity, maintenance‑free, long life |
Pneumatic Components | AirTAC / SMC | Global compatibility, fast response, easy maintenance |
Control System | Xinje PLC + 7″ touch screen | Stable, user‑friendly, supports production counting and fault diagnosis |
Vacuum System | Reputable domestic brand | High power, strong hold‑down, unique suction/release logic |
Main Application Areas
With high speed and reliability, the SY Series is the preferred choice for large‑scale production in the following fields:
🏭 Industrial electrical & instrument panels – Machine nameplates, control panels, switch plates.
🏷️ Advertising signs & nameplates – Acrylic signs, metal nameplates, indoor/outdoor advertising boards.
🛋️ Home appliance & furniture decoration – Refrigerator/air conditioner panels, wood‑grain decorative sheets, glass sliding door patterns.
📦 Packaging & paper printing – High‑end gift boxes, specialty paper, cards, decorative covers.
Why Choose SY Series Over CCD Series?
Feature Comparison | SY Series (High‑Efficiency General Purpose) | CCD Series (Vision Positioning)
|
Core Advantage | High speed, high stability, excellent cost‑effectiveness | Ultra‑high precision, wide material adaptability |
Positioning Method | Servo mechanical (±0.025mm) | CCD vision alignment (±0.005mm) |
Best Application | Standard sheet materials with regular shapes, clear edges, and large batches | Deformable materials, tiny features, transparent/translucent or other special materials
|
Recommendation | If your product is conventional material (e.g. acrylic, metal sheet, paper) and you prioritise throughput and cost, SY is the more economical choice. | If your product involves FPC, PCB, pre‑treated curved parts or has special material properties, the CCD series is required. |
Next Steps
If your products meet the standard sheet, high‑volume production profile, the SY Series is your competitive edge.
1.Define requirements – Confirm your product dimensions, material, and target daily output.
2.Select model – Use the table above to choose the best‑fitting model for your size.
3.Get a solution – Contact us for a detailed technical proposal and transparent quotation.
📞 Contact our engineer for selection advice | 📧 Send product details for a proposal | 📄 Download SY Series brochure
联系我们
Dongguan Deyouzhi Intelligent Screen Printing Equipment Co., Ltd.
📞 Phone:
Domestic sales: Mr. Li +86 137 1437 1086
Overseas sales: Ms. Yi +86 189 2553 9776
📧 Email: sales@deyozhi.com
Ready to discuss your project?
📞 Phone: Domestic: Mr. Li +86 137 1437 1086
Overseas: Ms. Yi +86 189 2553 9776
📧 Email: sales@deyozhi.com
📚 For detailed application cases and technical specifications — visit our Technical Resource Library →